Bending mode

Manual

  • In this mode the operator sets the profile to the initial position using four buttons on the machine.
  • In this mode the bending process is controlled by the operator, using four buttons on the machine, from the beginning until the end.
  • In this mode the operator measures and controls the arch dimensions on the machine during the bending process.
  • In this mode the operator ends the bending process when the desired dimensions of the arch are achieved.

Nc automatic

  • In this mode the operator sets the profile prior to the bending process using the buttons on the machine.
  • In this mode the machine can set each profile to the initial position prior to the bending process using the PLC.
  • In this mode the operator inserts appropriate correction parameter in the software depending on the material and arch dimensions.
  • In this mode the correction parameter is inserted and changed every time a new arch is being bent.
  • In this mode the PLC is controlling the bending process while the operator has to insert appropriate correction parameter for each new arch.
  • In this mode the profile bending process is performed automatically for each radius separately.
  • In this mode the operator measures and controls the arch dimensions on the machine during the bending process.
  • In this mode the operator ends the bending process when the desired dimensions of the arch are achieved.

CNC automatic

  • In this mode the operator sets the profile prior to the bending process using the buttons on the machine.
  • In this mode the machine can set each profile to the initial position prior to the bending process using the computer.
  • In this mode the operator inserts appropriate correction parameter in the software depending on the material and arch dimensions.
  • In this mode the correction parameter is inserted only once for the arch being bent for the first time.
  • In this mode the PLC controls the bending process and the computer stores and recommends appropriate correction parameter for profile bending
  • In this mode the computer assigns appropriate correction parameter for each next arch of same material.
  • In this mode the computer stores all valid correction parameters and recommends them to the operator for each following arch depending on the material and dimensions of the arch being bent.
  • In this mode the profile bending process is performed automatically for each radius separately.
  • In this mode the operator measures and controls the arch dimensions on the machine during the bending process.
  • In this mode the operator ends the bending process when the desired dimensions of the arch are achieved.
  • This mode has a sound notification for the operator when there is an obstacle in the dangerous area around the machine and rollers.
  • This model is equipped with safety 3D camera which automatically halts the bending process when there is an obstacle in the area around the machine and rollers.

3D CNC automatic

  • In this mode controlling 3D cameras automatically set the profile to the middle point prior to the bending process.
  • In this mode controlling 3D cameras automatically set the profile to the initial position prior to the bending process.
  • In this mode the computer automatically assigns appropriate correction parameter to each new arch depending on the selected profile, material and bending diameter.
  • In this mode controlling 3D cameras connected with the computer enable automatic profile bending, automatic control and automatic ending of the bending process.
  • In this mode the controlled automatic profile bending process is enabled because of the feedback loop between the computer and the 3D cameras.
  • In this mode the automatic bending process is corrected and adjusted to the currently measured angle and radius of the arch in each passing, resulting in desired profile bending process according to the preset dimensions of the arch.
  • In this mode the bending process is completely automated, from the beginning until the end.
  • In this mode controlling 3D cameras measure and control the dimensions of the arch on the machine during the bending process.
  • In this mode the machine automatically stops the bending process when the controlling 3D cameras detect that the arch has been bent according to the preset dimensions.
  • This mode has a sound notification for the operator when there is an obstacle in the dangerous area around the machine and rollers.
  • This mode is equipped with safety 3D camera which automatically halts the bending process when an obstacle is detected in the area around the machine and rollers
     
 

Accessories

 

MANUAL

NC

CNC

CNC 3D

CNC 3D 3 in 1

1 Plastic plates (diameter 200 mm, thickness 20 mm, used as supports for the tools) 6 pieces
2 Steel plates (diameter 200 mm, thickness 20 mm, used as supports for the plastic tools) 6 pieces
3 Steel plates (diameter 260 mm, thickness 20 mm, used as supports for the plastic tools) 4 pieces
4 Mobile holders (used to keep profiles longer than 2.5 m parallel with the machine during the bending) 2 pieces
5 PVC insert (used to protect the shape of every duct on the profile, 1 roll weighs 5 kg) 2 pieces
6 Transparent adhesive tape (used to protect visible surfaces of the PVC profile, which can be damaged during the contact with the plastic tools) 36 pieces
7 Quartz sand (granulation 0,1 - 0,5 mm, used for filling Al and PVC profiles in order to protect inner configuration of the profile) 100 kgQuartz sand (granulation 0,1 - 0,5 mm, used for filling Al and PVC profiles in order to protect inner configuration of the profile) 100 kg
8 Pneumatic pistol(used for sand compression inside the profile) 1 piece
9 Laser device (detects the middle point of the arch with millimeter precision, thus achieving symmetry of the arch) 1 piece
10 NC system (enables automated bending of one radius; it is obligatory to insert corrective parameter depending on the material, radius and type of the profile)
11 Computer(manages and controls the bending process)
12 UPS (device for unlimited power supply)
13 LED spotlight (for illuminating the area of the profile bending zone)
14 Speakers (sound notification for the operator that an obstacle was detected in the area around the machine)
15 Safety 3D camera (this camera instantly halts the automatic bending process when an obstacle is detected in the dangerous zones around the machine and rollers)
16 Controlling 3D Cameras (these 3D cameras monitor, manage and control the automatic profile bending process from the beginning until the end. 3D system comprised of two controlling 3D cameras connected with the computer represent the most advanced system for automatic managing and controlling of the bending process in the world)
   
 

Machine possibilities

MANUAL

NC

CNC

CNC 3D

CNC 3D 3 in 1

1 Automatic bending process for arches with one radius
2 Automatic detection and correction of the middle point of the arch during the bending process using the laser device
3 Automatic halting the bending process when an obstacle is detected in the area around the machine and rollers
4 Automatic activation of the sound notification for the operator when an obstacle is detected in the area around the machine and rollers
5 Possibility to connect the machine to other computers for data transfer purposes of the bending related data
6 Automatic detection of the profile width prior to the bending process
7 Automatic detection of the total length of the profile prior to the bending process
8 Automatic correction and adjustment of the bending depending on the material type being bent
9 Automatic detection of the profile height and of the outer line of the profile during the bending process
10 Automatic positioning of the profile to the initial position prior to the bending process
11 Automatic positioning of the profile to the middle of its total length prior to the bending process
12 Automatic detection of the position of all three rollers on the machine
13 Automatic ending of the bending process when controlling 3D cameras detect that the profile was bent to the desired dimensions.
14 Automatic detection, measurement and control of the achieved profile angle during the bending process
15 Automatic detection, measurement and control of the achieved profile radius during the bending process
16 Automatic detection and measurement of the width and height of the arch during the bending process
17 Automatic detection of encoder reading error in case of contact loss between the profile and the encoder during the bending
18 Automatic control of the profile bending process via computer from a remote location
19 Automatic management and control of the hot air fans for PVC profiles heating during the bending process
20 Automatic profile bending process from the beginning until the end for the arches with two radii
21 Automatic profile bending process from the beginning until the end for the arches with three radii
   
 

ARCHES

MANUAL

NC

CNC

CNC 3D

CNC 3D 3 in 1

 

Manual

Nc automatic

Cnc automatic

3D Cnc automatic

3D Cnc automatic

 

Manual

Nc automatic

Cnc automatic

3D Cnc automatic

3D Cnc automatic

 

Manual

Nc automatic

Cnc automatic

3D Cnc automatic

3D Cnc automatic

 

Manual

Nc automatic

Cnc automatic

3D Cnc automatic

3D Cnc automatic

 

Manual

Nc automatic

Cnc automatic

Cnc automatic

3D Cnc automatic

 

Manual

Nc automatic

Cnc automatic

Cnc automatic

3D Cnc automatic

 

Manual

Nc automatic

Nc automatic

Nc automatic

3D Cnc automatic

 

Manual

Nc automatic

Nc automatic

Nc automatic

3D Cnc automatic

 

Manual

Manual

Manual

Manual

3D Cnc automatic

 

Manual

Manual

Manual

Manual

3D Cnc automatic

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